Manual of PID for transfer Auto smooth

Hello

I am using the PID command for a pump to ISCO syringe with manual Steplessly in automatic control, but I can't seem to make it work.

This shoot-syringe has an entry and exit pressure and is used to apply a force to keep the vertical movement of a constant of the sample. The amount of applied pressure is related to vertical displacement by an equation that appears in the attached VI. This VI aims to apply a variable force according to the displacement of the sample in order to try to keep moving 0.

Here is some general information on the pump that I use:

The pump is autonomous and can independently maintain pressure regardless of the LabVIEW PID controller. The pump only takes pressure of LabVIEW controls and maintain this pressure until another pressure control (I think that the pump integrated into the controller itself is a regulator PID.)

The problem I have is if I start the VI with the pump at a constant pressure (using the hand control with advanced PID VI) and crossing the wire to automatic control, the advanced PID VI immediately shows the pump to adjust the pressure up and then slowly bring it down to the steady state. This happens even if the hand control pressure is stable and identical to the auto set pressure. This following image details what I'm talking about:

The pump is in steady state, as shown in the diagram of pressure and the value in manual initially and then toggled mode on automatic control (designating the huge bump). I did it twice to show what happens when I go back. Manual automatic is without suddenly, because I used a local variable to constantly change the manual set temperature.

I did some troubleshooting and experiment and here are some of the results that I found:

1. when going from manual to automatic control, PID regulator sets the maximum pressure and then slowly bring it down to the set value

2 when it is cold from the VI in automatic mode with true to reset, the PID controller sets the pressure at a minimum and then slowly bring it up to the set value. This occurs even if the value of the original process is close to the set point (feed the actual value in the PID controller before execution also does not help.)

I also tried to play with the gains of PID in VI and found that if I turn off the 'I' and parameters "D" (together the two to 0), I no longer suffer from the huge bump, but the PID controller can bring the real set point value as there is always a lag.

I don't know if this is a result of bad PID tuning, but after the initial bump in the transition between manual and automatic, the PID controller seems to be able to maintain the correct pressure well.

The reason why I am using a PID controller rather send the pump controls (since it can independently maintain pressure) is because it is much smoother.

In the attached VI, there are a few side screws that are called that are specific to the pump and the LVDT used for detection of vertical movement. I do not think that they have an effect on why I don't get a transfer smoothly without jerking, so I only put comments to explain what they are doing.

I found another thread in forum with a similar question, but none of the solutions posted it seemed to have helped me. Here is the link to this thread:

http://forums.NI.com/T5/LabVIEW/PID-manual-to-auto-bumpless-transfer/m-p/3180609#M920098

Thank you.

Best regards

Victor

Your topology is not quite how we recommend that you make the transfer smooth. Can you do something like this?

Who will do manual setpoint pressure (units) and you need to update your gain, but it should follow. What is an option?

Tags: NI Software

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